ac l ine f i l ter f u ll p ower o p er a tion : -40oc to +100oc technical specification ACLF060HTX230 product # ACLF060HTX230 phone 1-888-567-9596 www.synqor.com doc.# 005-0006462 rev. a 04/17/2014 page 1 in-line manufacturing process ? as9100 and iso 9001:2008 certifed facility ? full component traceability operational features ? -40c to +100c operation ? 9arms output current ? very low series resistance ? >55db @ 250khz differential & common-mode attenuation ? all capacitors are safety-rated x7r multi-layer ceramic ? meets common emc standards in properly designed system with synqor pfc module and iq4h converters. safety features ? 2150vdc input-to-case and input-to-gnd-pin high-potential test ? safety rated class x2 line-to-line and class y2 line-to-gnd capacitors ? certifed 60950-1 requirement for basic insulation (see standards and qualifcations page) mechanical features ? standard size: 2.486" x 2.366" x 0.51" (63.14 x 60.60 x 12.7mm) ? total weight: 4.7oz (129.5g) ? flanged baseplate version available aclf060htc230rs-g module contents 85 to 264vrms 9arms 1kw @ 115vrms 195m @ 100oc >55db @ 250khz input voltage output current 2kw @ 230vrms max series resistance differential & common-mode attenuation output power the inqor series of emi ac line filters brings synqors feld proven technology and manufacturing expertise to the industrial power applications marketplace. synqors innovative packaging approach ensures survivability in the most hostile environments. compatible with the industry standard format, these flters have high differential-mode and common-mode attenuation and low series resistance. they follow conservative component derating guidelines and they are designed and manufactured to the highest standards. aclf060htc230rs-g ac line filter 100 to 240vrms (nominial) 9arms 50-60hz page no. technical diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 basic operations and features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 standards & qualification testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 encased mechanical diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 flanged mechanical diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 ordering specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
technical specification ACLF060HTX230 product # ACLF060HTX230 phone 1-888-567-9596 www.synqor.com doc.# 005-0006462 rev. a 04/17/2014 page 2 typical connection diagram fundamental circuit diagram ac power output pin 5 pin 6 pfc l2/n pfc l1 l1 ac power input l2/n gnd pin 2 pin 1 pin 4 360 vdc mov 1: 300vac, 60j; (epcos s10k300e2) tvs 1: 400v, 3j; (two vishay 1.5ke200ca devices connected in series) c hold-up: 450v, 390 f; (united chemi-con elxs451vsn391mr50s) fuse 1: 250vac, 12.5a; (littelfuse 0216012.5mxep) 85 - 264 vac dc power output l2/n pfc l2/n + l1 gnd pfc l1 ac line 1 ac power input synqor ac line filter l2/n -vout c hold-up tvs 1 l1 +vout synqor pfc module ac line 2 /neutral protective earth ground fuse 1 mov 1 technical diagrams
technical specification ACLF060HTX230 product # ACLF060HTX230 phone 1-888-567-9596 www.synqor.com doc.# 005-0006462 rev. a 04/17/2014 page 3 electrical characteristics ACLF060HTX230 electrical characteristics vin <= 264vrms, iout <= 9arms unless otherwise specifed parameter min. typ. max. units notes & conditions absolute maximum ratings input voltage (continuous) 264 vrms isolation voltage 2150 vdc input/output to gnd pin & baseplate output current (continuous) 9 arms output current (surge) 400 a 2 s operating case temperature -40 100 c baseplate temperature storage case temperature -45 135 c lead temperature (20 s) 300 c recommended operating conditions input voltage (continuous) 250 vrms output current (continuous) 9 arms electrical characteristics output voltage (continuous) vout = vin - (iin x rs) v series resistance rs total tcase = 25oc 130 m tcase = 100oc 195 m power dissipation 9arms output current tcase = 25oc 10.5 w tcase = 100oc 15.8 w total differential-mode capacitance 1.5 f measured across input or output pins total common-mode capacitance 50/60hz version 2 x 20 nf measured between gnd pin and any other pin leakage current in pe gnd pin 50/60hz version 1.9 marms 250vac l-n 50hz see note 1 noise attenuation see fig 1 isolation resistance 100 m any pin to gnd pins reliability characteristics calculated mtbf per telcordia sr-332, issue 2 9.3 10 6 hrs. tb = 70 c calculated mtbf per mil-hdbk-217f 5.9 10 6 hrs. tb = 70 c field demonstrated mtbf 10 6 hrs. see our website for details emc characteristics conducted emissions en55011 and en55022, fcc part15 level b line frequency harmonics en61000-3-2 class a voltage fuctuations en61000-3-3 clause 5b esd air en61000-4-2 level 3 esd contact en61000-4-2 level 3 radiated immunity en61000-4-3 level 3 fast transients en61000-4-4 level 3 line surge immunity en61000-4-5 level 3 conducted immunity en61000-4-6 level 3 power freq. mag. feld en61000-4-8 3 a/m voltage dip immunity en61000-4-11 perf criteria a, a, b <5% ut 10 ms, 70% ut 500 ms, 40% ut 100 ms meets emc standards in properly designed system with synqor pfc and iq4h converters. note 1: if the neutral line is interrupted, leakage current may reach twice this level.
technical specification ACLF060HTX230 product # ACLF060HTX230 phone 1-888-567-9596 www.synqor.com doc.# 005-0006462 rev. a 04/17/2014 page 4 basic operations and features - 160 - 140 - 120 - 100 - 80 - 60 - 40 - 20 0 20 1.00e+03 1.00e+04 1.00e+05 1.00e+06 1.00e+07 attenuation (db) frequency (hz) differential - mode attenuation common - mode attenuation figure 1: typical common mode and differential mode attenuation provied by the flter as a function of frequency. source and load resistance are 50 ? . basic operation and features 7lvprgxohlvdpxowlvwdhgliihuhqwldoprghdqgfrpprqprghsdvvlyh (0 owhu ghvlqhg wr lqwhuidfh dq & srhu vrxufh lw d 6q4ru 3)& prgxoh dqg rqh ru pruh 6q4ru frqyhuwhuv ru rwhu ordgv wdw fuhdwh (0 (df vwdh ri wlv owhu lv hoo gdpshg wr dyrlg uhvrqdqfhv dqg rvfloodwlrqvdqgrqo5pxowlodhufhudplfvdihwudwhgfdsdflwruvduh xvhg wslfdodssolfdwlrqrxogsodfhwhq4ru&olqhowhuforvhwrwh& lqsxwsrhuhqwusrlqw7h&/lqh)lowhu1slqrxogehfrqqhfwhgwr whfdvvlvurxqgwdwlvfrpprqlw&lqsxwsrhusurwhfwlyhhduw 3(1rurwhuhduwhgsrlqwxvhgiru(0phdvxuhphqw7huhduhqr frqqhfwlrqvwrwhphwdoedvhsodwhlfpddovrehfrqqhfwhgwrwh fdvvlvurxqglighvluhg r qrw frqqhfw wh rxwsxwv ri pxowlsoh q4ru & olqh owhuv lq sdudooho &rqqhfwlqowhuvlqwlvpdqqhupduhvxowlqvolwoxqhtxdofxuuhqwvwr rlqwhsrvlwlyhdqguhwxuqsdwvrihdfowhu7hvhxqhtxdofxuuhqwv loofdxvhwhlqwhuqdofrpprqprghfrnhvwrvdwxudwhdqgwxvfdxvh ghudghgfrpprqprghuhmhfwlrqshuirupdqfh
technical specification ACLF060HTX230 product # ACLF060HTX230 phone 1-888-567-9596 www.synqor.com doc.# 005-0006462 rev. a 04/17/2014 page 5 standards & qualification testing parameter notes & conditions standards compliance ul 60950-1/r2011-12 basic insulation can/csa-c22.2 no. 60950-1/a1:2011 en60950-1/a12:2011 certifed by tuv all filter versions meet en60950-1 leakage current requirements with a 250vrms l-n 50/60hz input. note: an external input fuse must always be used to meet these safety requirements, see the typical connection diagram. contact synqor for offcial safety certifcates on new releases or download from the synqor website. parameter # units test conditions qualification testing life test 32 95% rated vin and load, units at derating point, 1000 hours vibration 5 10-55 hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis mechanical shock 5 100g minimum, 2 drops in x, y, and z axis temperature cycling 10 -40 c to 100 c, unit temp. ramp 15 c/min., 500 cycles power/thermal cycling 5 toperating = min to max, vin = min to max, full load, 100 cycles design marginality 5 tmin-10 c to tmax+10 c, 5 c steps, vin = min to max, 0-105% load humidity 5 85 c, 95% rh, 1000 hours, continuous vin applied except 5 min/day solderability 15 pins mil-std-883, method 2003 altitude 2 70,000 feet (21 km), see note note: a conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres.
technical specification ACLF060HTX230 product # ACLF060HTX230 phone 1-888-567-9596 www.synqor.com doc.# 005-0006462 rev. a 04/17/2014 page 6 encased mechanical diagram 1.000 [ 25.40] 1.400 [ 35.56] 2.00 [ 50.8] 2.386 0.020 60.60 0.50] [ 2.486 0.020 63.14 0.50] [ .243 .020 [6.17 0.5] .243 .020 [ ] .512 +.002 -.005 13 +0.05 -0.12 [ ] .022 +.007 -.010 0.56 +0.17 -0.25 bottomside clearance 6.17 0.5] [ 1.90 [48.3] thru hole m3 standoffs (4) (see note 8) .19 [4.8] 1 2 4 6 5 overall height 0.400 .543 .020 [13.7920.508] .233 .020 [5.9180.508] 1.90 [48.3] [ 10.16] 1.400 [ 35.56] top view side view notes 1) applied torque per screw should not exceed 6in-lb. (0.7 nm). 2) baseplate fatness tolerance is 0.004" (.10 mm) tir for surface. 3) pins are are 0.040 (1.02mm) diameter, with 0.080 (2.03mm) diameter standoff shoulders. 4) all pins: material - copper alloy finish: matte tin over nickel plate 5) undimensioned components only for visual reference. 6) total weight: 4.7oz (129.5g) 7) threaded and non-threaded options available 8) all dimensions in inches (mm) tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) - unless otherwise noted. 9) workmanship: meets or exceeds current ipc-a-610 class ii pin designations pin name function 1 l1 ac line 1 2 l2/n ac line 2 / neutral 4 pe gnd protective earth 5 pfc l1 pfc input line 1 6 pfc l2/n pfc input line 2 / neutral
technical specification ACLF060HTX230 product # ACLF060HTX230 phone 1-888-567-9596 www.synqor.com doc.# 005-0006462 rev. a 04/17/2014 page 7 flanged mechanical diagram 1.000 [ 25.40] 1.400 [ 35.56] 5 6 0.400 [ 10.16] 1.400 [ 35.56] 1 2 4 1.900 [ 48.26] 2.386 0.020 60.60 0.50] [ 0.21 5.3 ] [ 0.490 0.025 12.45 0.63] [ 0.125 [ 3.18] 1.866 [ 47.40] 3.150 [ 80.01 ] 2.486 0.020 63.14 0.50] [ 2.950 [ 74.93] use with 4-40 or m3 screw (6x) r.065 [1.65] 1 1.300 [ 33.02] 0.650 [ 16.51] 0.310 0.020 7.87 0.50] [ 0.875 [ 22.23] top view side view bottom view notes 1) applied torque per screw should not exceed 6in-lb. (0.7 nm). 2) baseplate fatness tolerance is 0.004" (.10 mm) tir for surface. 3) pins are are 0.040 (1.02mm) diameter, with 0.080 (2.03mm) diameter standoff shoulders. 4) all pins: material - copper alloy finish: matte tin over nickel plate 5) undimensioned components only for visual reference. 6) weight: 4.8oz (135.8g) 7) all dimensions in inches (mm) tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) - unless otherwise noted. 8) workmanship: meets or exceeds current ipc-a-610 class ii pin designations pin name function 1 l1 ac line 1 2 l2/n ac line 2 / neutral 4 pe gnd protective earth 5 pfc l1 pfc input line 1 6 pfc l2/n pfc input line 2 / neutral
technical specification ACLF060HTX230 product # ACLF060HTX230 phone 1-888-567-9596 www.synqor.com doc.# 005-0006462 rev. a 04/17/2014 page 8 application notes a variety of application notes and technical white papers can be downloaded in pdf format from our website. rohs compliance : the eu led rohs (restriction of hazardous substances) directive bans the use of lead, cadmium, hexavalent chromium, mercury, polybrominated biphenyls (pbb), and polybrominated diphenyl ether (pbde) in electrical and electronic equipment. this synqor product is 6/6 rohs compliant. for more information please refer to synqors rohs addendum available at our rohs compliance / lead free initiative web page or e-mail us at rohs@synqor.com . ordering information the tables below show the valid model numbers and ordering options the filters in this product family. when ordering synqor filters, please ensure that you use the complete part number including options. a -g suffix indicates the product is 6/6 rohs compliant. not all combinations make valid part numbers, please contact synqor for availability. see the product summary web page for more options. warranty synqor offers a two (2) year limited warranty. complete warranty information is listed on our website or is available upon request from synqor. information furnished by synqor is believed to be accurate and reliable. however, no responsibility is assumed by synqor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. no license is granted by implication or otherwise under any patent or patent rights of synqor. contact synqor for further information and to order: phone : 978-849-0600 toll free : 888-567-9596 fax : 978-849-0602 e-mail : power@synqor.com web : www.synqor.com address : 155 swanson road boxborough, ma 01719 usa patents synqor holds the following u.s. patents, one or more of which apply to each product listed in this document. additional patent applications may be pending or fled in the future. 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027 ordering specifications product family input frequency package performance series thermal design input voltage pin length features - g aclf 060 h t c 230 r s - g aclf: ac line filter 060: 50/60 hz h: half-brick t: tera: c: encased 230: 85 to 264vrms r: .180" s: standard - g: rohs compliant d: non-threaded v: flanged part number example: aclf060htc230rs-g
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